Separate production, cleaning and wastewater events when deciding which inline reading can support the next process decision.
A brewery changeover can affect both the product line and the material entering wastewater treatment. The two measurements have different purposes, even when the same production event appears in both trend records.
The PMA 9100 product information identifies wort extract concentration as its duty. Rhosonics separately describes a CCM COD configuration for sugar-based brewery and soft-drink wastewater. A wort extract result is not a COD result, and an application-specific wastewater indication is not automatically a laboratory COD replacement.
This PMA application provides a transition record for recipe changes, transfers and cleaning stages. Its purpose is to show when each signal represents an accepted operating condition, when it is transitional and which reference is needed before it is used again.
Use a common event identifier, while keeping separate measurement tags, locations, units and acceptance decisions for the product and wastewater sides.
Record the wort stream, recipe identifier, measurement point and extract reporting units. Identify the selected 9100 configuration and the product reference method used by the brewery.
Mark which batches and temperature conditions are covered by the accepted reference evidence. Retain the previous recipe record when the new duty differs.
Record the start and end of product transfer, water rinses and cleaning stages from the site’s operating records. Identify where material is diverted and when the new product reaches the sensor.
Define the status assigned to the measurement through each stage. Keep rinse and cleaning readings distinguishable from accepted wort measurements.
Identify the wastewater measurement point, contributing streams and timing of the discharge. Consider delay and mixing before relating the wastewater trend to a production event.
State the selected configuration, output basis and reference method. Record new cleaning chemicals, changing product losses or other composition changes for an applicability review.
Check the product signal against its agreed extract reference and the wastewater signal against its own agreed laboratory comparison. Keep sample locations, collection times and results separately identified.
Confirm the actual material and operating state for each comparison. Agreement on the product side does not establish validity on the wastewater side.
The record should support an accountable handover between production, instrumentation and wastewater teams. It should not merge their different acceptance responsibilities.
Record the accepted recipe and operating range, reference evidence and configuration. Name the point in the transition at which the extract trend becomes eligible for the intended production decision.
Record the supported wastewater composition and comparison evidence. Define the response to an unexpected result or unvalidated cleaning discharge using the treatment plant’s existing procedure.
Send the recipe and cleaning timeline, stream drawing, model details, product and wastewater reference methods, and the decisions each team needs to make. PMA can review the measurement boundaries without treating the two applications as interchangeable.
This transition record complements the specialist brewing and beverage library. It adds a joined event timeline while retaining separate measurement and validation boundaries.
Explore the PMA 9100 page for wort extract. Ask PMA to confirm the appropriate configuration for a separate sugar-based wastewater duty.
The specialist library separates wort and wastewater applications. The manufacturer evidence describes the CCM COD configuration and its intended wastewater context.
Speak to the PMA team about your instruments, reagents or service requirements. Tell us what you need, and we’ll help you find the right next step.
Trusted by our clients
Share your requirements below. All fields are required.
Your enquiry goes directly to our team. Your details are used to respond to you, and you won’t be added to a marketing database. Read our privacy policy.
To find out more about our range of sensors, request a callback or ask a technical question, our expert staff are always on hand. Our focus has always been to deliver world-class customer service.
Get startedWe use optional Google Analytics cookies to understand which pages are useful. Analytics stays off unless you accept. Read our privacy statement.