Suspended solids & SVI analysis.Discover S3A
PMA colleague reviewing a liquid sample and tablet in a process hall

Chemical bath changeovers

Keep a bath or formulation change linked to the calibration, reference tests and decision to return the concentration signal to use.

A changeover needs its own measurement record

A chemical concentration analyser can still produce a plausible value after a formulation change. The important question is whether that value remains valid for the material now passing the sensor. This PMA application sets out a changeover record for chemical baths and recirculating solutions.

Rhosonics describes the 8500 as measuring one chemical concentration using sound velocity and temperature. The 9500 combines those measurements with conductivity for two chemical concentrations. Neither description establishes suitability for every new mixture, contaminant or operating range.

Use the record when the recipe, supplier formulation, bath condition or cleaning sequence changes. Identify the current approved configuration before the change, then define what evidence is needed before the reading is used for replenishment or another operating decision.

PMA colleague examining a liquid sample in a process hall

Record the change before resetting the target

Keep the previous configuration and reference results available. A changed target is not the same as a confirmed measurement model.

What changed in the solution

Identify the old and new formulation, relevant chemical components and their expected ranges. Record changes in impurities, dissolved products or additives as well as the named chemical.

For a replenishment change, distinguish a different concentration of the same supported formulation from a different composition. Send the actual formulation for review when that distinction is uncertain.

Which calibration was active

Record the analyser model, sensor arrangement, calibration identifier and output units. Keep a dated copy of the settings and any accepted reference evidence from the previous duty.

Name the authorised configuration for the new solution. Do not assume that switching between 8500 and 9500, or changing a displayed label, supplies a suitable calibration.

How the transition was identified

Record draining, rinsing, cleaning and refill stages with their start and finish times. Mark the point at which representative new solution reaches the measurement and sampling locations.

Keep mixed or transitional material separate from the accepted operating state. Agree how the concentration signal will be flagged while its applicability is being checked.

What the references confirm

Collect representative references using the agreed chemical analysis method. Identify the components and reporting units that each test actually determines.

Compare the new solution through the intended range and temperature conditions. A single passing result at one concentration does not demonstrate performance over the whole new duty.

Return the signal to use with a clear approval

Keep the measurement acceptance separate from the chemical process and its existing operating protections. The responsible team decides when the evidence is sufficient.

Define the acceptance decision

Record the comparison limits, tested conditions and any untested boundary. Confirm materials, temperature and installation requirements for the new duty as well as the calibration before accepting the configuration.

Retain a reversible handover

Name who approved the change, which configuration is now active and when the next reference check is due. State what formulation change or unexplained disagreement would trigger another review.

Bring the evidence to PMA

Send the old and new solution descriptions, model and calibration identifiers, concentration and temperature ranges, transition timeline and reference results. PMA can review whether the proposed configuration supports the changed duty.

Products and further guidance

This changeover record adds configuration and acceptance evidence to the broader chemical application library. It does not replace the specific chemical compatibility and calibration review.

Explore the PMA products

Compare the PMA 8500 and 9500 pages against the number of independently changing chemical concentrations in the supported solution.

Let’s talk about your application.

Speak to the PMA team about your instruments, reagents or service requirements. Tell us what you need, and we’ll help you find the right next step.

  • Advice for your application. Find the right instruments, sensors and chemical reagents for your process.
  • Practical service support. Discuss commissioning, calibration, maintenance or an instrument issue with our team.
  • Clear next steps. Ask a technical question or request a callback, with your site and measurements in mind.
  • An enquiry, not a mailing list. Your details are used to respond to you. You won’t be added to a marketing database.

Trusted by our clients

Prefer to speak with us?

Call 01484 843 708

You can also email [email protected].

Tell us how we can help

Share your requirements below. All fields are required.


Your enquiry goes directly to our team. Your details are used to respond to you, and you won’t be added to a marketing database. Read our privacy policy.